V.01
Roller oiling WF
Two-sided application via special felt rollers, oil fed through hollow axles. WF 32 for the thinnest strips, WF 60 / 60 WG / 110 WG for heavier materials.
Solutions · Oiling
Exactly as much oil
as you need.
From a felt oiler for tea-bag wire to a combined line for automotive outer-body panels in the press shop. Spraying, rolling, squeeze application: three methods, all in-house.
Methods
Spraying, rolling,
squeeze application.
Which method fits depends on the workpiece, the lubricant and the downstream process. We choose it together with you and build what fits.
V.02
Squeeze roller WQ (ROTOL)
Our own development. ROTOL calender rollers press the medium evenly onto the sheet, greases, hot-melt, all viscosities included. One device for all strip widths.
V.03
Spray oiling EOS / EQS
Nozzle oiling on a 100×100 mm grid. Any pattern, controllable on both sides, with ECKARDT IRIS even with a different oil quantity in every field. From the compact EOS 1 to the large-scale EQS.
Small and mid-size systems
From tea-bag wire
to the mid-size run.
Where the standard doesn't fit and a tool has to meter compactly, mobile, or close to the application. Our classic bread-and-butter business outside the high-volume press shops.
K.01
EOS 1 · spray oiler
Enclosed spray chamber. Standard widths 20–900 mm. For press technology, stamping, blades, tubes.
K.02
EOS Move · spray line
Complete spray line: the gripper sets down the blank, the spray unit travels over it and oils only where needed. Also as a large format up to 3,000 × 2,000 mm.
K.03
EOS 1 MOVE · compact
Compact spray line with linear axis and touch operation. The spray unit travels over the part, plug-and-play and quick to set up.
K.04
Oiling trolley
Mobile oiler platform on castors. Modular, fitted with WF 60/110 MOT, WQ ROTOL or EOS 1. 462 kg, 40 l oil reservoir, 500 mm oiling width.
K.05
WF family for strip material
Felt-roller oilers. WF 32 for ultra-thin strip (up to 1 mm), WF 60 for medium strip, WF 110 for structured sheet. Also motorised (MOT) and on a telescopic slide.
K.06
Sector-roller oiler SWF
Several 60 mm rollers, staggered, each individually programmable via PLC. Strip widths up to 2100 mm. Where the standard roller reaches its limits.
Components
Nozzle. Dosing.
Control.
The core technology of our systems, also available separately and for third-party machines.
C.01
ECKARDT IRIS
The nozzle that knows every field. Every nozzle individually controlled with infinitely variable dosing, field-accurate on top and bottom, with its own spray pattern for every blank. IRIS calibrates itself, monitors every nozzle and documents the actual oil application per blank. Also for coil, with real-time control based on line speed.
C.02
Spray nozzle SD 25 HD
Our standard two-fluid nozzle in stainless steel, with flat or round jet. For one or two oil types.
C.03
Die nozzles SD 16 · SD 17
Compact nozzles for installation directly in the die, virtually mist-free. The SD 17 is also available as a drop nozzle.
C.04
Dosing system EDS
Modular and freely configurable: pumps, flow meters, multiple oil types, tank sizes. For roller, spray and die lubrication.
Lubricants
The right oil
included.
Our own stamping, forming and fine-blanking oils under the ROTOL name. All chlorine-free, applied by spraying or contact greasing, and washable without residue with all common cleaning systems. Data sheet and safety data sheet on request.
O.01
ROTOL 1178
Stamping and forming oil for medium-duty forming of ferritic steels. Mineral oil raffinate with special additives and improved corrosion protection while parts are stored.
- Viscosity · 55 mm²/s at 40 °C
- Density · 0.91 g/cm³ at 20 °C
- Flash point · above 180 °C
O.02
ROTOL 831
Stamping and forming oil for heavier forming of ferritic steels. Its moderate viscosity makes it well suited to thin high-tensile materials.
- Viscosity · 90 mm²/s at 40 °C
- Density · 0.95 g/cm³ at 20 °C
- Flash point · above 180 °C
O.03
ROTOL VP 1150/200
Fine-blanking oil with synthetic high-pressure additives for alloyed carbon steel and stainless steel grades. Recommended for material thicknesses up to 10 mm.
- Viscosity · 200 mm²/s at 40 °C
- Density · 0.99 g/cm³ at 20 °C
- Flash point · above 160 °C
Applications
Where we oil.
A.01
Precision & stamping
Contact parts, springs, stamped-bent parts, fine-blanked parts. Electronics, medical technology, microelectronics. WF 32 / WF 60 with metering per stroke.
A.02
White goods & sanitary
Household appliances, sanitary components, fittings. WF 60/110 for stamped parts in thin to medium strip thickness.
A.03
Tube manufacturers
Copper tubes, steel tubes, semi-finished stock. Internal and external oiling with a spray lance and rotating workpiece mount. With drying unit.
A.04
Pharma
Pharmaceutical stamping tools with self-evaporating oil. MQL for oil-free end products.
A.05
High-volume press shop
EQS spray oilers up to 4500 mm. Coil oiling, outer-body panels, structural parts. Press-line ready for European and global OEMs.
What you get
Less oil.
Less scrap.
N.01
Oil consumption on record
With ECKARDT IRIS every cycle is logged, per nozzle, per batch, per shift. On spray systems with Aurora, it can also be evaluated in the browser.
N.02
Less scrap
Where the nozzle works precisely, nothing is missing and nothing is too much. Deep-drawing cracks and lubricant streaks become much rarer.
N.03
Downstream steps drop out
Oil it right and you wash or rework less often. In some cases the next process step is eliminated entirely.
Customer reports
What customers
say about us.
„We save oil, working time and disposal costs."
„The return tray on the oilers stays dry for weeks."
Contact
Let's talk about
your oiling.
Workpiece, lubricant, downstream process: send us where you stand and what you need. We'll come back with an assessment of method, effort and price range.